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China manufacturer 06b Conveyor Drive Transmission Roller Chain for Sprocket Gear

Product Description

 Professionally manufacture all good quality chains.Products are made of high quality alloy steel production. The plates are      punched and squeezed bores by precision technology. roller chian  are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain

                  

Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.

Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.

Till  now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.

1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Customization:
Available

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Customized Request

gear chain

How does a gear chain handle different speeds and loads?

A gear chain is designed to handle different speeds and loads by incorporating specific features and materials:

1. Gear Ratio Selection:

– The gear ratio is the ratio of the number of teeth on the driving gear to the number of teeth on the driven gear. By selecting the appropriate gear ratio, the speed and torque can be adjusted to match the requirements of the application. Higher gear ratios provide lower speed and higher torque, while lower gear ratios offer higher speed and lower torque.

2. Gear Tooth Design:

– The tooth design of a gear chain is optimized to distribute the load evenly across the teeth. This ensures that each tooth can handle its share of the load without excessive stress concentration. The tooth profile and pitch are carefully calculated to provide efficient power transmission and minimize wear.

3. Material Selection:

– Gear chains are typically made from high-strength materials, such as alloy steel or hardened steel, to withstand the loads and stresses imposed on them. The material selection is based on the anticipated loads and the desired durability of the chain. Heat treatment processes, such as quenching and tempering, are often employed to further enhance the strength and toughness of the chain.

4. Lubrication:

– Proper lubrication is crucial for the smooth operation and longevity of a gear chain. Lubricants reduce friction and wear between the gear teeth, allowing the chain to handle higher speeds and loads with reduced heat generation. Lubrication also helps to prevent corrosion and extend the chain’s service life.

5. Chain Tension:

– Maintaining proper chain tension is essential for optimal performance. Adequate tension ensures proper engagement of the gear teeth and prevents excessive slack or binding. Chain tensioners or tensioning devices may be used to adjust the tension and compensate for any elongation or wear that occurs over time.

6. System Design:

– The overall design of the gear chain system, including the selection of supporting components such as gears, bearings, and shafts, plays a vital role in handling different speeds and loads. The system must be engineered to provide adequate strength, alignment, and support to ensure reliable operation under varying conditions.

By carefully considering gear ratio selection, tooth design, material selection, lubrication, chain tension, and system design, a gear chain can effectively handle different speeds and loads. It provides efficient power transmission and reliable performance in a wide range of applications.

gear chain

How do you properly maintain and inspect a gear chain?

Maintaining and inspecting a gear chain is crucial to ensure its optimal performance, longevity, and reliability. Here are the key steps to properly maintain and inspect a gear chain:

1. Regular lubrication: Apply the recommended lubricant to the gear chain at specified intervals or as per the manufacturer’s guidelines. Ensure the lubricant is evenly distributed along the chain, and excess lubricant or contaminants are removed.

2. Cleanliness: Keep the gear chain clean by regularly removing dirt, debris, and accumulated contaminants. Clean the chain using suitable cleaning agents or solvents, and ensure it is properly dried before applying lubrication.

3. Tension adjustment: Check the tension of the gear chain regularly and adjust it as needed. Proper tension ensures the chain stays engaged with the gears and prevents excessive slack or tightness, which can lead to premature wear or damage.

4. Visual inspection: Perform regular visual inspections of the gear chain to identify any signs of wear, damage, or misalignment. Look for worn or broken teeth, excessive wear on the chain links or sprockets, loose connections, or signs of corrosion.

5. Measurement and alignment: Use appropriate tools to measure the chain’s pitch, roller diameter, and tooth profile. Check for proper alignment of the sprockets to ensure smooth engagement and prevent excessive wear. Make any necessary adjustments or replacements if deviations are detected.

6. Replacement of worn components: If any components of the gear chain, such as gears, sprockets, or rollers, are significantly worn or damaged, they should be promptly replaced to maintain the integrity and performance of the chain.

7. Regular maintenance schedule: Establish a regular maintenance schedule for the gear chain based on the operating conditions, manufacturer’s recommendations, and the level of usage. Adhere to the schedule to ensure timely inspections, lubrication, and necessary adjustments.

Remember to follow proper safety procedures when performing maintenance tasks, such as wearing appropriate protective gear and ensuring the equipment is properly isolated and locked out before inspection or maintenance.

gear chain

What industries commonly use gear chains?

Gear chains find applications in various industries where precise power transmission, speed control, and high load capacity are required. Some common industries that use gear chains include:

– Automotive: Gear chains are utilized in automotive systems such as engines, transmissions, and differentials for efficient power transfer and speed control.

– Machinery: Gear chains are widely used in machinery applications such as industrial equipment, manufacturing machinery, and heavy machinery where precise speed control and high load capacity are crucial.

– Robotics: Gear chains play a vital role in robotic systems, enabling precise and controlled movement in robotic arms, joints, and other mechanical components.

– Aerospace: Gear chains are used in aerospace applications for tasks such as actuating flight control surfaces, adjusting landing gear, and controlling various mechanical systems within aircraft.

– Material Handling: Gear chains are employed in material handling equipment such as conveyors, elevators, and hoists to ensure reliable and efficient movement of goods and materials.

– Power Generation: Gear chains are utilized in power generation systems, including wind turbines, hydroelectric plants, and steam turbines, where they facilitate the transfer of rotational motion and torque.

– Marine: Gear chains are found in marine applications like ship propulsion systems, steering mechanisms, and winches, providing reliable power transmission and control.

– Mining: Gear chains are used in mining equipment, such as conveyors, crushers, and excavators, to handle heavy loads and ensure efficient operation in demanding mining environments.

– Agricultural: Gear chains are employed in agricultural machinery, including tractors, combines, and harvesters, for power transmission and control in various agricultural processes.

– Construction: Gear chains are utilized in construction machinery such as cranes, excavators, and loaders, where they enable precise control and reliable power transmission.

– Industrial Automation: Gear chains are used in industrial automation systems for tasks such as robotic assembly, packaging, and material handling, ensuring precise movement and efficient power transfer.

In summary, gear chains have wide-ranging applications across industries such as automotive, machinery, robotics, aerospace, material handling, power generation, marine, mining, agricultural, construction, and industrial automation.

China manufacturer 06b Conveyor Drive Transmission Roller Chain for Sprocket Gear  China manufacturer 06b Conveyor Drive Transmission Roller Chain for Sprocket Gear
editor by CX 2024-04-29

gear chain

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