Product Description
Products Details
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Item Name |
Machinery Transmission Parts Steel Precision Investment Casting |
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General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, , gear cover, shaft, spline shaft , pulley, flange, connection pipe, valve housing ,Fitting , flange, wheel, etc. |
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Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting |
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Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
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Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.OR According to customer requirement |
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Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
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Casting Blank Weight |
Range from 0.01kg-85kg |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
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Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
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MOQ |
For stainless steel casting : 200pcs For machining: 50pcs |
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Lead Time |
45days from the receipt date of deposit for Investment Casting |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
Our Customer
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Standard Or Nonstandard: | Standard |
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| Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1.74/kg
1 kg(Min.Order) | Order Sample Customized according to product drawings
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| Customization: |
Available
| Customized Request |
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Can a gear chain be used in automotive applications?
Yes, gear chains can be used in various automotive applications due to their ability to transmit power and motion efficiently. Here are some common automotive applications where gear chains are utilized:
1. Engine Timing Systems:
– Gear chains are commonly employed in engine timing systems to synchronize the rotation of the camshaft and crankshaft. They ensure precise valve timing and optimize engine performance.
2. Transfer Cases:
– Gear chains are used in transfer cases of all-wheel-drive and four-wheel-drive vehicles. They transmit power from the transmission to the front and rear axles, allowing for smooth and controlled power distribution.
3. Steering Systems:
– Some automotive steering systems utilize gear chains to transmit motion and torque from the steering wheel to the wheels. Gear chains provide a reliable and efficient means of translating steering input into vehicle movement.
4. Variable Valve Timing Systems:
– Gear chains are employed in variable valve timing systems to adjust the timing of the engine’s intake and exhaust valves. This allows for optimized combustion and improved fuel efficiency.
5. Transmissions:
– Gear chains can be found in certain types of transmissions, such as continuously variable transmissions (CVTs). They play a crucial role in transmitting power between the engine and wheels, enabling smooth and efficient gear ratio changes.
6. Power Steering Pumps:
– In hydraulic power steering systems, gear chains are used to transfer power from the engine to the power steering pump. They ensure reliable operation and assist in providing effortless steering.
7. Actuator Systems:
– Gear chains can be utilized in various actuator systems within an automobile, such as seat adjustments, window mechanisms, and convertible top mechanisms. They enable precise and reliable motion control.
These are just a few examples of how gear chains are employed in automotive applications. With their robust construction, high efficiency, and reliable power transmission capabilities, gear chains play a vital role in ensuring the smooth and efficient operation of various automotive systems.
How do you troubleshoot common issues with gear chains?
Troubleshooting common issues with gear chains involves a systematic approach to identify and resolve the underlying problems. Here are some steps to troubleshoot gear chain issues:
1. Visual Inspection: Start by visually inspecting the gear chain for any visible damage, such as broken teeth, worn links, or misalignment. Look for signs of excessive wear, inadequate lubrication, or contamination.
2. Noise and Vibration: Listen for unusual noise or vibrations during operation. Excessive noise or vibration can indicate misalignment, worn gears, or inadequate lubrication.
3. Load and Torque: Check if the gear chain is handling the load and torque requirements of the application. Overloading can cause premature wear and damage to the chain.
4. Lubrication: Evaluate the lubrication system to ensure proper lubrication is provided to the gear chain. Inadequate or improper lubrication can lead to increased friction, wear, and overheating.
5. Alignment: Check the alignment of the gear chain and ensure that the gears are properly meshing. Misalignment can cause excessive wear and noise.
6. Maintenance Records: Review the maintenance records to ensure that the gear chain has been regularly inspected, lubricated, and maintained according to the manufacturer’s recommendations.
7. Consult the Manufacturer: If troubleshooting steps do not resolve the issue, it is advisable to consult the gear chain manufacturer or a qualified professional for further guidance and assistance.
By systematically addressing these troubleshooting steps, you can identify and resolve common issues with gear chains, ensuring their optimal performance and longevity.
How does a gear chain transmit power and motion?
A gear chain is a mechanical device that transmits power and motion from one rotating shaft to another. It consists of two or more gears connected by a chain, which engages with the teeth of the gears. When one gear is rotated, it transfers the rotational motion and torque to the other gears in the chain, resulting in the transmission of power and motion.
The teeth on the gears and the links of the chain are designed to mesh together, creating a positive engagement. As the driving gear rotates, its teeth push against the chain, causing it to move and rotate the driven gear. This transfer of motion is continuous as long as the driving gear continues to rotate.
The gear chain’s ability to transmit power and motion effectively is based on the principle of gear ratios. The ratio of the number of teeth on the driving gear to the number of teeth on the driven gear determines the speed and torque relationship between them. By selecting gears with different tooth counts, it is possible to achieve specific speed reductions or increases, as well as torque amplification or reduction.
In addition to transmitting power, gear chains can also provide speed control and direction reversal by incorporating different gear sizes or adding additional gears in the chain. This allows for versatile motion control in various applications.
Overall, gear chains are reliable and efficient mechanisms for transmitting power and motion in a wide range of mechanical systems, including automotive transmissions, industrial machinery, and power transmission equipment.
editor by CX 2023-08-09