Product Description
|
ISO No.: |
LL1622/LL1644/LL1666/LL1688 |
Plate Lacing: |
2×2, 4×4, 6×6, 8×8 |
|
Pitch (mm): |
25.40 |
Plate Depth(mm): |
21.00 |
|
Pin Dia. (mm): |
8.28 |
Plate Thickness (mm): |
3.1 |
|
Material: |
Alloy Steel |
Weight / Meter (kg/m): |
1.52/2.90/4.30/5.71 |
|
Certification: |
ISO90001, SGS |
Special Treatment: |
Heat Treating, Polishing |
|
Trade Mark: |
SMCC or OEM |
HS Code: |
7315119000 |
LEAF CHAINS
Leaf chains are built of interlaced plates held together by rivet pins. They are built with the same high degree of precision as our roller chains. HKK Leaf chains are used for applications that require strong flexible linkage for transmitting motion or lift. Specially selected steel and unique heat treatment assures high strength and durability. The first number or numbers in leaf chains identifies the chain pitch, the last 2 numbers identify the chain’s lacing. New applications should use BL series leaf chains.
Leaf Chain is the most simple of steel chains, consisting only of link plates and pins. This chain generally has greater tensile strength than roller chains and runs over sheaves rather than sprockets. They are suitable for hanging, balancing or motion transmitting applications. Leaf chains are often used as counterweight chains for machine tools, elevator and oven doors, fork lift truck masts, spinning frames and similar lifting or balancing applications.
Plates are connected by pins and hold the tension loaded on the chain.
AL TYPE
Plate configuration and thickness are the same as ANSI G8 roller chain. Pin diameter is almost the same as ANSI G8 roller chain.
BL TYPE
BL Series leaf chains consist of link plates which are thicker and larger in contour than the AL Series link plates of the same pitch. The link plates have the same thickness as the link plates of the next larger pitch size in ANSI G8 roller chains. The pins have the same diameter as those of ANSI G8 roller chains of the next larger pitch.
For Applications That Required Strong Flexible Linkage | Ideal for Lifting Applications | Specially Selected Steel | Unique Heat Treatment Process
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Leaf Chain |
| Material: | Alloy |
| Type: | Cranked Link Chain, Short Pitch Chain |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a gear chain be used in automotive applications?
Yes, gear chains can be used in various automotive applications due to their ability to transmit power and motion efficiently. Here are some common automotive applications where gear chains are utilized:
1. Engine Timing Systems:
– Gear chains are commonly employed in engine timing systems to synchronize the rotation of the camshaft and crankshaft. They ensure precise valve timing and optimize engine performance.
2. Transfer Cases:
– Gear chains are used in transfer cases of all-wheel-drive and four-wheel-drive vehicles. They transmit power from the transmission to the front and rear axles, allowing for smooth and controlled power distribution.
3. Steering Systems:
– Some automotive steering systems utilize gear chains to transmit motion and torque from the steering wheel to the wheels. Gear chains provide a reliable and efficient means of translating steering input into vehicle movement.
4. Variable Valve Timing Systems:
– Gear chains are employed in variable valve timing systems to adjust the timing of the engine’s intake and exhaust valves. This allows for optimized combustion and improved fuel efficiency.
5. Transmissions:
– Gear chains can be found in certain types of transmissions, such as continuously variable transmissions (CVTs). They play a crucial role in transmitting power between the engine and wheels, enabling smooth and efficient gear ratio changes.
6. Power Steering Pumps:
– In hydraulic power steering systems, gear chains are used to transfer power from the engine to the power steering pump. They ensure reliable operation and assist in providing effortless steering.
7. Actuator Systems:
– Gear chains can be utilized in various actuator systems within an automobile, such as seat adjustments, window mechanisms, and convertible top mechanisms. They enable precise and reliable motion control.
These are just a few examples of how gear chains are employed in automotive applications. With their robust construction, high efficiency, and reliable power transmission capabilities, gear chains play a vital role in ensuring the smooth and efficient operation of various automotive systems.
How do you ensure proper tensioning and alignment of a gear chain?
Proper tensioning and alignment are crucial for the optimal performance and longevity of a gear chain. Here are the steps to ensure proper tensioning and alignment:
1. Tensioning:
– Follow the manufacturer’s guidelines: Refer to the gear chain manufacturer’s specifications and recommendations for the appropriate tensioning method and tension level.
– Use a tensioning device: Utilize a tensioning device, such as a tensioner or tensioning tool, to apply the correct tension to the gear chain.
– Measure tension: Use a tension gauge to measure the tension in the gear chain. Compare the measured tension with the recommended tension specified by the manufacturer.
– Adjust tension: If the measured tension is too low or too high, adjust the tensioning device accordingly to achieve the recommended tension level.
2. Alignment:
– Check alignment: Inspect the alignment of the gear chain by visually examining the positioning of the sprockets or gears. They should be properly aligned and in the same plane.
– Use alignment tools: Utilize alignment tools, such as alignment indicators or laser alignment systems, for precise alignment measurements.
– Adjust alignment: If misalignment is detected, make necessary adjustments to align the sprockets or gears properly. This may involve adjusting the mounting positions or shimming to achieve the desired alignment.
– Verify alignment: After making adjustments, recheck the alignment using the alignment tools to ensure accurate alignment of the gear chain.
Regular inspection and maintenance are essential to ensure continued proper tensioning and alignment of the gear chain. Monitor the tension and alignment periodically and make adjustments as needed to maintain optimal performance and minimize wear and fatigue.
How does a gear chain differ from other types of chains?
A gear chain differs from other types of chains in the way it operates and its specific design features:
– Gear Engagement: Unlike standard roller chains or silent chains that rely on the interaction between pins and rollers or plates, a gear chain utilizes gear teeth on the chain links that directly engage with the teeth of the sprockets. This positive engagement provides a secure and efficient transfer of torque.
– Speed Control: Gear chains offer precise speed control due to the gear teeth engagement. By varying the size and number of teeth on the sprockets, the speed ratio between the driving and driven shafts can be accurately adjusted to meet specific application requirements.
– Load Capacity: Gear chains are designed to handle higher loads compared to other types of chains. The gear teeth engagement distributes the load evenly across the chain, resulting in improved load-carrying capacity and resistance to fatigue.
– Compact Design: Gear chains have a more compact design compared to other types of chains. The gear teeth are integrated into the chain links, eliminating the need for separate components like pins, rollers, or plates. This compact design allows for efficient power transmission in applications with limited space.
– Specific Applications: Gear chains are commonly used in mechanical systems that require precise speed control and high load-carrying capacity. They are often found in machinery, automotive systems, robotics, and other applications where accurate power transmission is critical.
– Lubrication: Gear chains typically require lubrication to minimize friction and wear between the gear teeth. Proper lubrication ensures smooth operation and extends the chain’s service life.
In summary, gear chains differ from other types of chains in terms of their gear engagement, precise speed control, higher load capacity, compact design, suitability for specific applications, and lubrication requirements.
editor by CX 2023-08-30