Product Description
Products Details
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Item Name |
Machinery Transmission Parts Steel Precision Investment Casting |
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General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, , gear cover, shaft, spline shaft , pulley, flange, connection pipe, valve housing ,Fitting , flange, wheel, etc. |
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Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting |
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Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
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Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.OR According to customer requirement |
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Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
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Casting Blank Weight |
Range from 0.01kg-85kg |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
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Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
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MOQ |
For stainless steel casting : 200pcs For machining: 50pcs |
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Lead Time |
45days from the receipt date of deposit for Investment Casting |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CZPT Machinery Manufacture Co., Ltd.
–Branch of CZPT Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
Our Customer
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Standard Or Nonstandard: | Standard |
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| Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1.74/kg
1 kg(Min.Order) | Order Sample Customized according to product drawings
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| Customization: |
Available
| Customized Request |
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What are the future trends and advancements in gear chain technology?
In the field of gear chain technology, several trends and advancements are shaping the future of this technology. Here are some key areas of development:
1. Material Innovations:
– Ongoing research is focused on developing new materials with enhanced properties for gear chains. This includes materials with improved strength, wear resistance, and corrosion resistance to extend the lifespan and performance of gear chains in various applications.
2. Advanced Lubrication Systems:
– Lubrication plays a vital role in the performance and longevity of gear chains. Future advancements include the development of self-lubricating or low-friction coatings that reduce the need for frequent lubrication and improve efficiency. Additionally, smart lubrication systems with sensors and monitoring capabilities may be implemented to optimize lubrication and detect potential issues.
3. Enhanced Efficiency:
– Gear chain manufacturers are continually working on improving the efficiency of their designs. This involves reducing friction losses, optimizing tooth profiles, and minimizing backlash. Advancements in computer-aided design (CAD) and simulation tools enable more accurate analysis and optimization of gear chain performance, leading to higher efficiency.
4. Noise and Vibration Reduction:
– Noise and vibration are important considerations in many applications. Future gear chain designs aim to reduce noise and vibration through improved tooth profiles, precision manufacturing processes, and the use of vibration-damping materials. This enhances operator comfort and reduces the overall noise level in the system.
5. Integrated Monitoring and Control:
– The integration of gear chain systems with advanced monitoring and control technologies is a significant trend. This includes the use of sensors, actuators, and real-time monitoring systems to gather data on gear chain performance, load conditions, and temperature. This information can be used for predictive maintenance, optimizing operation parameters, and preventing failures.
6. Digitalization and Connectivity:
– Gear chain systems are increasingly becoming part of the larger digital ecosystem in industrial automation. Integration with digital platforms and the Industrial Internet of Things (IIoT) allows for real-time monitoring, remote diagnostics, and data-driven decision-making. This enables improved system performance, maintenance efficiency, and overall productivity.
7. Application-Specific Designs:
– Future advancements in gear chain technology will focus on catering to specific industry requirements and applications. Customized gear chain designs, such as those for high-speed, high-torque, or extreme environment applications, will continue to be developed to meet the unique demands of different industries.
Overall, the future of gear chain technology is driven by the pursuit of higher efficiency, improved reliability, and enhanced performance through material advancements, lubrication innovations, digitalization, and application-specific designs. These advancements will continue to push the boundaries of gear chain capabilities and contribute to the evolution of various industries.
How do you ensure proper tensioning and alignment of a gear chain?
Proper tensioning and alignment are crucial for the optimal performance and longevity of a gear chain. Here are the steps to ensure proper tensioning and alignment:
1. Tensioning:
– Follow the manufacturer’s guidelines: Refer to the gear chain manufacturer’s specifications and recommendations for the appropriate tensioning method and tension level.
– Use a tensioning device: Utilize a tensioning device, such as a tensioner or tensioning tool, to apply the correct tension to the gear chain.
– Measure tension: Use a tension gauge to measure the tension in the gear chain. Compare the measured tension with the recommended tension specified by the manufacturer.
– Adjust tension: If the measured tension is too low or too high, adjust the tensioning device accordingly to achieve the recommended tension level.
2. Alignment:
– Check alignment: Inspect the alignment of the gear chain by visually examining the positioning of the sprockets or gears. They should be properly aligned and in the same plane.
– Use alignment tools: Utilize alignment tools, such as alignment indicators or laser alignment systems, for precise alignment measurements.
– Adjust alignment: If misalignment is detected, make necessary adjustments to align the sprockets or gears properly. This may involve adjusting the mounting positions or shimming to achieve the desired alignment.
– Verify alignment: After making adjustments, recheck the alignment using the alignment tools to ensure accurate alignment of the gear chain.
Regular inspection and maintenance are essential to ensure continued proper tensioning and alignment of the gear chain. Monitor the tension and alignment periodically and make adjustments as needed to maintain optimal performance and minimize wear and fatigue.
How does a gear chain transmit power and motion?
A gear chain is a mechanical device that transmits power and motion from one rotating shaft to another. It consists of two or more gears connected by a chain, which engages with the teeth of the gears. When one gear is rotated, it transfers the rotational motion and torque to the other gears in the chain, resulting in the transmission of power and motion.
The teeth on the gears and the links of the chain are designed to mesh together, creating a positive engagement. As the driving gear rotates, its teeth push against the chain, causing it to move and rotate the driven gear. This transfer of motion is continuous as long as the driving gear continues to rotate.
The gear chain’s ability to transmit power and motion effectively is based on the principle of gear ratios. The ratio of the number of teeth on the driving gear to the number of teeth on the driven gear determines the speed and torque relationship between them. By selecting gears with different tooth counts, it is possible to achieve specific speed reductions or increases, as well as torque amplification or reduction.
In addition to transmitting power, gear chains can also provide speed control and direction reversal by incorporating different gear sizes or adding additional gears in the chain. This allows for versatile motion control in various applications.
Overall, gear chains are reliable and efficient mechanisms for transmitting power and motion in a wide range of mechanical systems, including automotive transmissions, industrial machinery, and power transmission equipment.
editor by CX 2023-08-10